SIGMA -Mining Safty & Communication System

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ASSET TRACKING

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DATA CENTRE SOLUTIONS

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IT SERVICES

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CONTROL ROOM SOLUTIONS

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SIGMA

  • Shafts, mines
  • Coal mining factories
  • Oil refinery and chemical productions
  • Metallurgical plants
  • and other similar enterprises

System 3 pillars

  Wireless Voice Connection

Remote data transmission and control of industrial units

Real-time tracking of objects

System application

  • Shafts
  • Mines
  • Processing plants
  • Oil and gas production facilities, transportation, storage and processing
  • Chemical productions
  • Incineration plants
  • Warehouse complexes for the storage of hazardous substances

Certification

Certified for use in hazardous environments, such as coal-mining and other sites with safety dangers like gases, dust and pollution

  • Shafts, mines
  • Coal mining factories
  • Oil refinery and chemical productions
  • Metallurgical plants
  • and other similar enterprises

The system provides wired and wireless data transmission

  • Data collection from stationary and portable devices, and sensors
  • Emergency notification
  • Remote control of equipment and devices

Wireless voice communication in the environments where standard systems cannot be used

  • Digital interference-free voice communication in hazardous highly inflammable environments

Certified for use in hazardous environments, such as coal-mining and other sites with safety dangers like gases, dust and pollution

  • Personnel tracking and emergency warning
  • Preventing collisions of personnel and equipment in tunnels or any other environments with poor visibility
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Creation of a digital twin of an enterprise
Creation of a digital twin of an enterprise
 
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Bridge construction

 is a complex engineering Accounting of staff working hours and monitoring of their activity and physical condition

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Monitoring and tracking

 the location of personnel and mobile objects at production facilities

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Monitoring and analysis

of the state of production machinery and the state of the environment

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Operative administration

Operative administration of personnel via paging and digital voice communication

 
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Automated distribution and accounting

Automated distribution and accounting of personnel protection devices (PPE), tools and devices

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Integration with any software

Integration with any software in the enterprise: ACS, automated control systems, personnel management systems

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Monitoring and analysis

of the state of production machinery and the state of the environment

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SIGMA System building blocks

Three composite segments of SIGMA multiservice communication network:

The components of SIGMA system

.100Base-FX Optical Ethernet Backbone Network;

.Wired data transmission network based on RS-422/485 interfaces;

.Wireless access based on the IEEE802.15.4 standard.

—Standard functions of SIGMA terminal equipment:

—Wide range of application functionality (voice communication, data collection, control of actuation devices, etc.) is provided by the software inbuilt into the system

—Various sensors (gas, temperature, dust, etc.) and controllers (relays, actuators, etc.) are connected into the system network

—Inbuilt localisation functions (local, zonal) are supported by all appliences

The conceptual scheme of SIGMA system

The conceptual scheme of SIGMA system

Example of the system deployment in a shaft (mine)

Example of system deployment at an enterprise

SIGMA system advantages

—100% proprietary development of NPP Sensor Technologies

ØExtensive opportunities to configure the system with existing sensors, devices and customer systems

ØAbility to adapt and configure the system to solve both existing and new customer tasks requiring a reliable energy-efficient wireless communication system to connect sensors, devices, units, personnel and the enterprise management system

—Highly energy efficient

Ølow power consumption (up to 0.5 W per node)

Øradio terminals can be dormant most of the time, providing battery back up life up to several years

—Easiness of deployment and maintenance

Ødue to the self-organization and self-healing of the networks

Ødue to the small size and weight of the devices

—Reliability and security of data transmission

Øresistance to interferences on MAC level

Ømessaging with acknowledgment of receipt

Øradio channel data encryption

—Manufacturer’s full life-cycle assurance of the system

Ødesign, installation/supervision of installation and commissioning of the system

Øtraining of the customer’s personnel for operation, installation and further expansion of the system

Ømaintenance, technical support, repair and replacement of out-of-order equipment

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Locating of the personnel - RTLS

—Locating (or tracking) module is assigned to a specific employee (for miners, for example, it is embedded in a headlamp)

—Wherever applicable positioning functions can be implemented in other devices (pager, walkie-talkie, gas analyser, etc.)

—It is possible to determine the location both in open areas and in buildings

—The system supports the combination of positioning and time-keeping functions at the facility

—Archiving of the locations tracking is performed to view the “history” of movements for any given period of time (“tape recorder” mode)

Data and location transmission from the portable gas analysers

—The inbuilt radio module is installed in the gas analyzer

—It takes the readings of the gas analyzer

—Defines location parameters

—Transfers data to the application server

High-speed radio communication

—Voice radio terminals (walkie-talkies) provide secure high-speed radio communication for :

Øworking groups

Øcommunication with the dispatcher

Øcommunication on the rolling stock

—Communication is provided everywhere where there is a radio cover (solid or partial)

—Conversations can be recorded on a walkie-talkie

             

End-user: “Russol” Enterprise, city Sol-Yelezk, Orenburg Region

Client’s objectives:

  • To develop and implement an employee tracking and emergency alert system on six horizons of an underground salt mine

Solution:

  • Deployment of the SIGMA infrastructure network on six horizons of the mine
  • Installation of 200 individual luminaires equipped with SIGMA radio module to solve the problem of employee tracking and emergency notification
  • Development and implementation of specialized automated control systems for the lamproom operators and the dispatcher

Sites: UK Sibirskaya Ent., shaft ”Uvalnaya”, Kemerov region.

Client’s objectives:

  • To develop and implement a system of wireless digital voice communication, tracking and emergency notification of personnel, tracking of diesel locomotives at 78 km of mine workings of the “Uvalnaya” mine

SIGMA System Solution:

  • Deployment of the SIGMA infrastructure network on 78 km of mining operations
  • Providing 1400 individual luminaires with SIGMA radio modules to solve the problem of employee tracking and emergency notification
  • Equipping of 8 diesel locomotives with SIGMA radio modules to solve the problem of machinery tracking
  • Development and implementation of specialized automated control systems for employees of the lamproom, dispatcher and administration
  • Procurement of 100 SIGMA digital communication walkie-talkies to the customer

End-user: Enterprise ”Raspadskaya”, Kemerov region.

Client’s objectives:

  • To implement a wireless transmission system from portable individual gas analysers to the server of measurement results accumulated during the working day

Solution:

  • Deployment of the SIGMA infrastructure network in the lamproom
  • Equipping 2,700 individual portable gas analysers with SIGMA system radio modules
  • Development of a software for automatic uploading of data from gas analysers to the server via the SIGMA wireless interface during the time while the gas analysers are present in the lamproom